AQUChem

Oxygen Scavengers for Boiler Feedwater, Steam Systems & District Heating

5 oxygen scavenger chemistries — sodium sulfite, hydrazine, carbohydrazide, DEHA, and erythorbic acid — covering low-pressure steam to supercritical boilers and food-grade applications.

Quick-Pick by System

System TypeOxygen ScavengerDose RangeMax PressureFood-Grade
Low-pressure steam boiler (<15 bar)Sodium sulfite (catalyzed)10–15 mg/L excess SO₃<15 barNo
Medium-pressure boiler (15–40 bar)Sodium sulfite or carbohydrazide5–10 mg/L excess SO₃ or 3–5 ppm CHZ40 barNo / Yes (CHZ)
High-pressure boiler (40–120 bar)Carbohydrazide or DEHA0.5–2 ppm active120 barDEHA (FDA)
Supercritical / HRSG (>120 bar)Hydrazine or DEHA0.01–0.1 ppm excess N₂H₄UnlimitedNo / Yes (DEHA)
Food-grade steam (direct injection)Erythorbic acid / DEHA1–5 ppmAnyYes
District heating (closed loop)Sodium sulfite or DEHA20–50 mg/L excess SO₃<25 barNo
Condensate return systemDEHA or filming amine blend0.1–0.5 ppm DEHAAnyYes (DEHA)
Deaerator polishing (feedwater)Catalyzed sodium sulfite5–10 ppm excessAnyNo

All Grades (by chemistry class)

Sodium Sulfite — Low-Pressure Standard(1)

Sodium sulfite (Na₂SO₃) and sodium bisulfite (NaHSO₃) are the lowest-cost oxygen scavengers for boilers below 40 bar. The reaction (2Na₂SO₃ + O₂ → 2Na₂SO₄) is exothermic, fast at temperature (reaction rate doubles per 10°C increase), and complete in seconds at boiler operating temperatures. Cobalt or manganese catalysts accelerate the reaction at low temperatures (<60°C) in feedwater heater applications. The limitation: sodium sulfite adds dissolved solids (each mg/L O₂ consumed requires ~8 mg/L Na₂SO₃, producing ~12 mg/L Na₂SO₄), which restricts use above 40 bar where TDS limits are tight.

Hydrazine — High-Pressure & Supercritical(1)

Hydrazine (N₂H₄, 35–80% aqueous solution) is the traditional high-pressure boiler oxygen scavenger: N₂H₄ + O₂ → N₂ + 2H₂O. The products are only nitrogen and water — no dissolved solids added, making it ideal for supercritical and once-through boilers. Hydrazine also passivates metal surfaces by forming magnetite (Fe₃O₄) protective film. Increasingly restricted due to carcinogenicity (IARC Group 2A). New installations prefer carbohydrazide or DEHA; existing high-pressure fleet may still use hydrazine where regulatory exemptions exist.

Carbohydrazide — Hydrazine Replacement(1)

Carbohydrazide (CHZ, carbonyl dihydrazide) thermally decomposes to hydrazine above 100°C in the boiler, then reacts with oxygen: CHZ yields 2 mol N₂H₄ equivalent per molecule. Effective range: 40–200 bar. Non-carcinogenic at use concentrations, not classified as IARC Group 2A, and acceptable in most jurisdictions where hydrazine is restricted. Dose: 3–8 ppm active carbohydrazide in boiler feedwater; requires >120°C water for full thermal decomposition to activate.

DEHA — Volatile Organic, Food-Grade Compatible(1)

Diethylhydroxylamine (DEHA) is a volatile, film-forming oxygen scavenger that distributes throughout the steam-condensate system, providing both oxygen scavenging and metal surface passivation in condensate return lines where sulfite and hydrazine do not penetrate. FDA 21 CFR 173.310 approves DEHA for food-grade steam at ≤15 ppm in steam. DEHA also acts as a mild reducing agent that maintains low redox potential (ORP) in the boiler water, suppressing iron and copper corrosion.

Erythorbic Acid / Sodium Erythorbate — Natural Food-Grade(1)

Erythorbic acid (D-isoascorbic acid) and its sodium salt are FDA GRAS oxygen scavengers used in low-to-medium pressure food-grade steam systems, brewery CIP steam, and district heating where natural-origin chemistry is preferred. Reaction: C₆H₇O₆Na + ½O₂ → dehydroerythorbate + H₂O. Fully bio-degradable breakdown products. Dose 5–20 ppm in feedwater. Less cost-effective than DEHA per unit oxygen consumed but preferred where food contact requires GRAS certification.

Imported Brand → China Equivalent

Equivalents are indicative; verify against TDS for project-critical applications.

International Brand GradeChina EquivalentMajor Chinese Producers
NALCO 8314 (catalyzed Na₂SO₃)Catalyzed sodium sulfite boiler grade天津同德化工、济南康隆、无锡美通
Kurita K-700 series (Na₂SO₃)Sodium sulfite boiler 97%+ purity天津同德化工、河南博源
BWT Reasil OX (carbohydrazide)Carbohydrazide 99% active上海科萃、北京恒普
Drew Marine Deox-O-Gon II (carbohydrazide)Carbohydrazide technical grade上海科萃、天津康达
Ashland Drewox 7000 (DEHA)DEHA diethylhydroxylamine 85%上海科萃、北京嘉美福
NALCO 77285 (DEHA boiler)DEHA 85% technical grade上海科萃、天津同德
Veolia Hydrex 1840 (erythorbic acid)Sodium erythorbate food grade郑州瑞普、上海飞燕
Ashland Drewamine (hydrazine 35%)Hydrazine hydrate 35% boiler grade湖北民瑞(已受限)、天津永晟(工业级)

Frequently Asked Questions

Why can't I just rely on the deaerator and skip chemical oxygen scavenging?

Mechanical deaerators achieve 7–20 ppb residual dissolved oxygen under ideal conditions — this is still above the ASME guideline of <7 ppb. During startup, load swings, or poor deaerator venting, residual O₂ spikes to 50–200 ppb. Chemical oxygen scavengers provide the polishing buffer that keeps O₂ <7 ppb regardless of deaerator performance.

The deaerator operates on Henry's Law principle — at boiling point (100°C at atmospheric pressure), oxygen solubility approaches zero. But in practice, deaerators have dead zones, incomplete steam distribution, and tray fouling that prevent 100% oxygen removal. Spray/tray deaerators typically achieve 5–20 ppb residual O₂; pressurized deaerators can reach 5–10 ppb. Chemical oxygen scavengers act as insurance: sodium sulfite or DEHA dosed at excess (2–5× stoichiometric) reacts with any residual O₂ within seconds, providing a chemical 'zero oxygen' guarantee. The cost is very low — sodium sulfite at ¥2–4/kg × 10 mg/L dose × 100 t/h feedwater = ¥20–40/day for a 100 t/h boiler. The corrosion cost of not scavenging is orders of magnitude higher: pitting corrosion causes tube failures (immediate shutdown), heat-rate degradation, and eventual retubing costs of ¥500,000–5,000,000 per boiler drum.

Sodium sulfite vs carbohydrazide — how do I decide?

Use sodium sulfite below 40 bar where TDS is acceptable — it's 5–8× cheaper per unit oxygen consumed. Use carbohydrazide above 40 bar where TDS limits are strict, or where steam purity requirements prohibit dissolved solids. Carbohydrazide also works at lower temperatures and produces no dissolved solids.

The economics strongly favor sodium sulfite for low-pressure boilers: Na₂SO₃ at ¥2–4/kg vs carbohydrazide at ¥15–30/kg, and the stoichiometric dose is 8 mg Na₂SO₃ per mg O₂ consumed vs 3.8 mg CHZ per mg O₂. This gives a cost ratio of roughly 5–10:1 in favor of sulfite for equivalent O₂ control. But high-pressure boilers (>40 bar, typically power generation and chemical industry) have strict TDS limits (ASME guideline: TDS <0.1 mg/L at 100+ bar) — adding sulfite and its sulfate product violates these limits. Sodium sulfate also doesn't volatilize with steam and concentrates in boiler water, requiring increased blowdown. Above 40 bar, carbohydrazide is the practical choice: it adds no ionic species, its decomposition products (N₂ and CO₂) are gaseous, and it works effectively even at 50°C in the deaerator storage section (unlike hydrazine which needs >120°C to react quickly). The crossover point where CHZ becomes economically justifiable despite its higher cost is typically at boiler pressures >40 bar or where high-purity steam for turbines is required.

Is DEHA safe for food-grade steam systems?

Yes — FDA 21 CFR 173.310 approves DEHA (diethylhydroxylamine) for boiler water treatment where the steam may contact food, at ≤15 ppm in the final steam. DEHA is also approved by the EU (Regulation EC 1831/2003) and UK Food Standards. Supply with FDA compliance documentation.

Food-grade steam (steam that directly contacts food via steam injection, steam-heated equipment, or steam sterilization) requires all boiler treatment chemicals to have specific food-contact regulatory approval. In the US, FDA 21 CFR 173.310 is the controlling regulation for boiler water additives in food-plant use. DEHA is listed and approved at ≤15 ppm in the steam. Sodium sulfite is also listed under 21 CFR 173.310. Hydrazine is NOT approved for food-grade steam — it is a probable carcinogen and has no food-contact exemption. Erythorbic acid (sodium erythorbate) is GRAS (FDA 21 CFR 182.3041) and can be used at any level functional in food applications. When ordering for food-grade applications, request the supplier's FDA 21 CFR 173.310 compliance letter specific to that batch — some food auditors require batch-level documentation. EU food contact is governed by EC Regulation 1831/2003 (feed additives), and EFSA has evaluated DEHA as safe at ≤0.2 mg/kg food.

How do I measure residual oxygen scavenger in boiler water?

Sodium sulfite residual: titration with iodine solution (standard APHA 4500-SO₃ method) or colorimetric test kit (target 10–20 mg/L excess SO₃). DEHA and carbohydrazide: colorimetric field test kits (HACH or CHEMetrics). Hydrazine: specific colorimetric method (APHA 4500-N₂H₄).

Online monitoring vs grab sampling: For critical high-pressure boilers, online dissolved oxygen probes (polarographic or galvanic, e.g., HACH LDO, Mettler-Toledo) at the deaerator outlet and economizer inlet give real-time DO readings and alarm on high-O₂ excursions. For medium-pressure systems, weekly grab samples analyzed by the Winkler titration (APHA 4500-O) or membrane electrode method are standard. For scavenger residual specifically: sodium sulfite excess is easily checked with iodometric titration (target 10–20 mg/L excess SO₃ in boiler water); DEHA residual is checked by HACH colorimetric method (target 0.1–0.3 mg/L in condensate return); carbohydrazide by hydrazine equivalent colorimetric assay. Monthly analytical cycles should include: dissolved oxygen, pH, conductivity, hardness, silica (high-pressure), iron and copper (corrosion indicators), and scavenger residual. Maintain a log of all parameters — trends in iron/copper levels are early warning signals of oxygen ingress or scavenger under-dosing before tube failures occur.

What is the minimum order quantity and available packaging?

Sodium sulfite: 25 kg bags, MOQ 1 ton. Hydrazine 35%: 30 kg HDPE drums (hazmat), MOQ 500 kg. Carbohydrazide: 25 kg drums, MOQ 100 kg. DEHA 85%: 25 kg or 200 kg HDPE drums, MOQ 100 kg. Erythorbic acid: 25 kg bags, MOQ 100 kg. All ship with proper hazmat classification where required.

Hazmat classification and shipping restrictions are significant for oxygen scavengers. Hydrazine (UN 2030, Class 8 corrosive, also Toxic Class 6.1) is among the most restricted boiler chemicals — air freight is prohibited, sea freight requires Class 6.1 + 8 dual-hazard declaration, and many carriers refuse it. Road transport is feasible with ADR/RID class 6.1 packing group II. Sodium sulfite is non-hazardous (not classified under GHS) and ships freely by any mode. Carbohydrazide is classified as Irritant (GHS Category 3) and ships under standard chemical freight rules without special permits. DEHA (UN 2735, Class 8 corrosive in concentrated form) requires HDPE drums and corrosive labeling. Erythorbic acid is food-grade, non-hazardous, and ships as standard cargo. For international orders, provide the receiving port's local hazmat import requirements — some countries require pre-import approval for hydrazine-containing products. AQUChem provides full IMDG-compliant documentation for sea shipment of all regulated products.

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